Die Cut CD DVD Packaging…

 

…Custom made for YOU!

Die cuts are some of the neatest things one can do on a project. The possibilities are almost endless. You can make the shape of the packaging a custom shape ( a flower, a cloud, a music note a cross), you can make squigglies and holes, you can knock out letters, you can make a curvey pocket. We'll show you some of the great ideas our clients have had!

  • Are custom die cuts expensive?

    At Megalodon, no. In general, yes - very and you are cautioned against it frequently. Heaven forbid you would want to change the die! When you look at our product photos, you'll notice that there are a huge number of variations in the dies. This is because we encourage dies here - we want you to think outside of the box. To help with that, we subsidize the cost. On a selfish level, we want clients to look at our site and say oh wow, these projects are incredible. Not, oh look, they used catalog/part # 123z. We like to be challenged and to see new and interesting things so please, be creative.

    Here's the best part, and your insider tip: once you have decided to create a custom die, you can change any and all features and it won't affect the cost. If you are going to slightly change the pocket shape, you might as well do the fun squiggle cut out in the front. It won't cost any more. If you add a lot of paper and weight, or if the change will requires additional gluing or hand assembly, then sure the price will go up. But if it is in the die only, take advantage of the unique die and go for it!

     
  • What is a die cut fixture and how is it used in manufacturing?

    A die is a little like a cookie cutter. It is a shape that is used to cut out the packaging. Once printed and cut out, the packaging is then a glued/assembled and ready for disc insertion. If you change a feature of the packaging shape, you need to change the die. Here is what a die looks like:

    knife cutting and scoring, diecut fixture printing manufacturing production process custom
    knife back view, diecut fixture printing manufacturing production process custom
    Knife front view, diecut fixture printing manufacturing production process custom
    knife scoring blade, diecut fixture printing manufacturing production process custom
    Knife side view, diecut fixture printing manufacturing production process custom
     
     
  • Lettering Knock Outs

    Do custom dies include lettering knock outs? Oh sure! Have fun with it—your company logo, your band, or the big guy Himself:

    diecut window example
    bvg3 6pp traypack custom diecut closeup, ministries, ,
    bvg2 6pp traypack custom diecut shrinkwrap, ministries, ,
    bvg 6pp traypack custom diecut, ministries, ,
    campSeneca1 6pp traypak slab construction diecut window, 6pp, diagonal pocket, diecut window, traypack, ,
    campSeneca2 6pp traypak slab construction diecut window, 6pp, diagonal pocket, diecut window, traypack, , Advantages CampSeneca 1110,
     
     
  • Die Cut Windows and Holes

    Looking to showcase a cartoon character or a logo or part of your booklet art? Windows can come in all sizes and shapes, take a look:

    JimCapobiancoLeo28 diecut double wall slipcase, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack, ,
    JimCapobiancoLeo28 diecut double wall slipcase, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack, ,
    JimCapobiancoLeo7 slipcase deboss barcode bellyband, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack, ,
    JimCapobiancoLeo40 slipcase deboss barcode bellyband, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack, ,
    JimCapobiancoLeo10 slipcase deboss, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack, ,
    JimCapobiancoLeo27 diecut traypak, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack, ,
    JimCapobiancoLeo29 diecut double wall slipcase, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack, ,
    BugProject5 6pp megatall traypak dvdr slipcase custom diecut matte lam spotGloss, 6pp, diecut window, halfcircle HCTH, Matte Lamination, megatall, pantone, rip PIPS, slipcase, spot UV, traypack, tubepkt, , bugproject,
    voyages2 4pp jacket booklet custom diecut, ,
    voyages4 4pp jacket booklet custom diecut, ,
    nbpc yoyo box custom diecut slit pocket, promo, ,
    Stranger 6pp midheight traypak multi disc diecut slipcase 3, ,
    Stranger 6pp midheight traypak multi disc diecut slipcase 1, ,
    4pp tray pk aluriaproj die cut window slipcase1, diagonal pocket, diecut window, Matte Lamination, spot UV, traypak, ,
    4pp tray pk aluriaproj die cut window slipcase3, diagonal pocket, diecut window, Matte Lamination, spot UV, traypak, ,
    4 disc tall tray pk bug 17, diecut window, Matte Lamination, multi, slipcase, spot UV, tall, traypack filmreel, ,
     

    Cellophane is an option too:


    FFAMiami2 4pp tall popup pak diecut window cello mailer ripstrip pocket, 4pp, cellophane, diecut window, mailer, pocket, tall, , FFAMiami 0408,
    FFAMiami2 4pp tall popup pak diecut window cello mailer ripstrip pocket, 4pp, cellophane, diecut window, mailer, pocket, tall, , FFAMiami 0408,
    FFAMiami3 4pp tall popup pak diecut window cello mailer ripstrip pocket, 4pp, cellophane, diecut window, mailer, pocket, tall, , FFAMiami 0408,
    FFAMiami4 4pp tall popup pak diecut window cello mailer ripstrip pocket, 4pp, cellophane, diecut window, mailer, pocket, tall, , FFAMiami 0408,
     
     
  • Die Cut Windows to allow for Personalization

    You can even use a die cut to allow something else to personalize the product - like a photo or a booklet or a business card. maybe even the cd itself. This allows for a very cost effective run of generic company packaging that can be customized per client. You can put in your client's booklet or photo in the front pocket. Perhaps put a business card slot on the inside along with the disc. This is a great option for photography studios, video production/video post companies, Realtors—anyone who produces small quantities of discs and printing, but who wants to do so while presenting a professional image.

    And speaking of small runs with a professional look, you might want to explore our pre-printed CD-R and pre-printed DVD-R options!

    cuppolaSecret9 4pp tall traypak matte lam spotUVgloss diecut window booklet
    cuppolaSecret9 4pp tall traypak matte lam spotUVgloss diecut window booklet
    cuppolaSecret8 4pp tall traypak matte lam spotUVgloss diecut window booklet
    cuppolaSecret5 4pp tall traypak matte lam spotUVgloss diecut window booklet
    cuppolaSecret4 4pp tall traypak matte lam spotUVgloss diecut window booklet
    cuppolaSecret2 4pp tall traypak matte lam spotUVgloss diecut window booklet
    bigsky5 4pp tall jacket fiberboard diecut, diecut window, embossing, filmreel
    bigsky4 4pp tall jacket fiberboard diecut, diecut window, embossing, filmreel
    bigsky2 4pp tall jacket fiberboard diecut, diecut window, embossing, filmreel
     
     
  • Custom Shape CD & DVD Packaging - Fun with Folding

    Do you want these to fold up in a certain way? Not a problem. Crosses and pluses are popular.

    RobPaterson1 10pp traypak single plus x custom shape matteLam spotUV PIPS, 10pp, custom, Matte Lamination, rip PIPS, spot UV, traypack, RobPaterson StarCrossing 1110
    RobPaterson1 10pp traypak single plus x custom shape matteLam spotUV PIPS, 10pp, custom, Matte Lamination, rip PIPS, spot UV, traypack, RobPaterson StarCrossing 1110
    RobPaterson2 10pp traypak single plus x custom shape matteLam spotUV PIPS, 10pp, custom, Matte Lamination, rip PIPS, spot UV, traypack, RobPaterson StarCrossing 1110
    RobPaterson3 10pp traypak single plus x custom shape matteLam spotUV PIPS, 10pp, custom, Matte Lamination, rip PIPS, spot UV, traypack, RobPaterson StarCrossing 1110
    RobPaterson4 10pp traypak single plus x custom shape matteLam spotUV PIPS, 10pp, custom, Matte Lamination, rip PIPS, spot UV, traypack, RobPaterson StarCrossing 1110
    nash1 VernGosdin 10pp cross jacket PIPS 4disc booklet slipcase
    nash2 VernGosdin 10pp cross jacket PIPS 4disc booklet slipcase
    nash3 VernGosdin 10pp cross jacket PIPS 4disc booklet slipcase
    ChristTree1 multi disc box set tray pack unusual folding, ministries
    christtree4 10pp x shaped multi disc traypack, 4disc, multi ministries
    christtree3 10pp x shaped multi disc traypack, 4disc, ministries multi
    christtree2 10pp x shaped multi disc traypack, 4disc, ministries multi
    christtree1 10pp x shaped multi disc traypack, 4disc, multi, rip ministries
    custom 4pp jacket olym3
    custom 4pp jacket olym2
    custom 4pp jacket olym1
     
     
  • PopUp or 3D Packaging

    Oh yes, we can do this too! In fact for us it has become almost like a (gasp) part number. Even our custom pop up pak has variations, dies upon dies. Feel free to vary the heights or pockets or add or subtract features. We may need to play with the pop up bit to make sure it doesn't stick.

    cd pop up pak mailer shedd3, pop up children business promo
    cd pop up pak mailer shedd3, pop up children business promo
    cd pop up pak mailer shedd2, pop up children business promo
    cd pop up pak mailer shedd4, pop up children business promo
    dvd pop up pack chang3
    FFAMiami6 4pp tall popup pak diecut window cello mailer ripstrip pocket, 4pp, cellophane, diecut window, mailer, pocket, tall, FFAMiami 0408
    FFAMiami7 4pp tall popup pak diecut window cello mailer ripstrip pocket, 4pp, cellophane, diecut window, mailer, pocket, tall, FFAMiami 0408
    relevantWaypoint1 pop up pak velcro dvd5
    glynndevins3 4pp popup mailer
    glynndevins2 4pp popup mailer
    glynndevins2 pop up mailer with card
    glynndevins1 pop up mailer with card
    malayna popup, 4pp, mailer
    PopUp VelcroTab Mordicus2
    PopUp Mordicus4
    PopUp Awakening2
    Pop Up Pancom, children
    pop up pack cd gloss lamination earthtechTracer1
    pop up jacket shedd2, children business promo
    popup pack dvd capeaches5, iPhoto Edited, pop up
    popup pack dvd capeaches6, pop up food
     

    Roll over clockwise, from the top left, to see the popup jacket in action.

    '
    cd flip pack anim6, 4pp, pop up
    cd flip pack anim6, 4pp, pop up
    cd flip pack anim5, 4pp, pop up
    cd flip pack anim4, 4pp, pop up
    cd flip pack anim1, 4pp, pop up
    cd flip pack anim2, 4pp, pop up
    cd flip pack anim3, 4pp, pop up
     
     
  • Custom Shaped Pockets

    It is very easy to vary the shape of the pocket. If you don't see what you want - ask. If we don't have it, we can make it. You do NOT want to ask how many thumbhole variations we have.

    tinamalia5 6pp jacket custom diecut tube pocket, rip PIPS
    tinamalia5 6pp jacket custom diecut tube pocket, rip PIPS
    tinamalia2 6pp jacket custom diecut tube pocket
    tinamalia1 6pp jacket custom diecut tube pocket
    NBPC_PMC8 4pp tall jacket diagonal pocket, 4pp, 126286, diagonal pocket, hourglass HGTH, jacket, pinch pocket, spine, tall
    Kailo1 6pp megatall jacket slot pocket 3disc literature pocket matte lamination, 3disc, 6pp, booklet, hourglass HGTH, jacket, Matte Lamination, megatall, slit pocket, 126625
    RMI_Series2 4pp tall jacket 2disc, 2disc, 4pp, mailer, pinch pocket, recycled, spine, tab seal, tall, WIDETH, 126234
    maverickMagnum3 4pp megatall jacket 2disc hub horiz pocket staggered inserts slipcase, 2disc, 4pp, foam hub, HorizPkt, jacket, megatall, rip PIPS, slipcase
    RNPGuitar2 4pp tall jacket pinch pocket, 4pp, hourglass HGTH, jacket, pinch pocket, tall
    AmandaZelina2 4pp traypak matte lamination spot UV gloss embossing diag pocket booklet, 4pp, booklet, diagonal pocket, rip PIPS, traypak
    RileyBunn8 4pp jacket fiberboard 2disc miniLP, 2disc, 4pp, endPocket, fiberboard, recycled, uncoated
    Manitowok1 4pp tall hub jacket short diag pocket bizcard slots, 4pp, diagonal pocket, foam hub, jacket, rip PIPS
    voyages4 4pp jacket booklet custom diecut
    prettybird3 4pp tall traypack spotgloss embossing businesscardslot diag lit pocket
    hmanley hbd4 6pp jacket foamhub booklet tube pocket aqueous, children
    blake harrington 4pp tall jacket slitpockets vinyl sleeve insert, fiberboard, slit pocket
    alecoleary4 diecut closeup, diecut window, fiberboard, milonga
    RMI_Bldg2 4pp tall jacket literature pocket booklet, 4pp, booklet, jacket, pinch pocket, recycled, spine, tab seal, tall, WIDETH
    magicmama 6pp hub jacket fiberboard recycled booklet pocket HGTH, booklet, children, foam hub, recycled, uncoated booklet
    EXIT10Nielson3 4pp jacket 2pkt booklet
    cd tray pk 6pp2disc celtic1, 2disc, 6pp, traypack midheight slit multi, slit pocket, traypak
     

    Our packages are two-ply thick at the panels, but are only one-ply thick at the spines. This allows the spines to move (and so that the front cover of the package won’t always be open when set flat on a table). RIP or PIPS will print on the reverse side of the stock at the spine and/or inside the pockets, so when constructed the spines will be beautiful! Say goodbye to white inside spines! RIP or PIPS will be setup by your graphics specialist if it is included in your project specification.

     
  • Playing with Cut Outs - Fun Squiggles

    Can the shapes be odd? Oh yes. Have fun.

    JimCapobiancoLeo26 diecut traypak, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack
    JimCapobiancoLeo26 diecut traypak, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack
    JimCapobiancoLeo27 diecut traypak, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack
    JimCapobiancoLeo28 diecut double wall slipcase, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack
    JimCapobiancoLeo29 diecut double wall slipcase, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack
    Garvey1 dirtyGuvnahs 4pp fiberboard hub jacket 8pp poster custom diecut
    blackfire3 8pp hub jacket diecut, 8pp, jacket, recycled
    blackfire 8pp hub jacket reverse inside printing diecut 2, 8pp, jacket, recycled
    blackfire 8pp hub jacket reverse inside printing diecut 1, 8pp, jacket, recycled
     
     
  • Use die cut packaging to hold items, like USBs

    USBs are very easy for us. Let us know the details of what you need in the USB and we can manufacture it. Foam helps too. It is also die cut to hold and cushion the retail item.

    duotone7 foam usb box
    duotone7 foam usb box
    duotone foam usb box
    imagecontent9 2usb evafoamtray 4pp tall traypack closeup

    Need to hold your yo-yo?...bet you didn't see that one coming. We can do that too.

    nbpc2 yoyo box custom diecut slit pocket, promo
    nbpc yoyo box custom diecut slit pocket, promo

    Pencils or pens? Not a problem.

    JimCapobiancoLeo23 pencilLoop papertray, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack

    Oftentimes we can also provide the retail item. Let us know the details.

     
  • Die Cut Discs?

    Well, yes and no is the answer. Custom shaped discs have almost gone by the wayside. We can make a disc from the sized mold that is closest to finished dimension, and cut it to a special shape. However, as technology has progressed, disc drive speeds have increased and that means that your disc has to be incredibly balanced to play at fast speeds. If you really, really want one, we can probably do it. Be warned, it will be time intensive and expensive. What we recommend instead is a clear substrate cds. Let your art be the die cut. The clear substrate is a lot of fun to play with and best of all - no playability problems. Second best of all, they are not expensive to make.

    Megalodon clear substrate CD sample
    Megalodon clear substrate CD sample
    Megalodon clear substrate CD sample back view
    ClearSubstrate DVD, children
    SweetDreams Clear Substrate CD, children
    SweetDreams 4pp jacket Clear Substrate CD, children
    tsehai clear substrate clear amaray box 3, children
    clear substrate cd sacks2, rip PIPS
    clear substrate cd nitekk1, business promo
     
     
  • Packaging Only? Minimum Quantity?

    We generally do complete projects including the disc manufacturing. If you absolutely want packaging only, we might be able to do it for you. However it will not be as cost effective as if you did it all under one roof, and we can't complete the project for you and shrinkwrap the final product. We do not accept other plant's discs.

    A minimum qty run is about 500 - 1000 units, and you'll find the cost is pretty close between those two numbers. We can do 300 as well, but it's not particularly cost effective. If you are looking to sell these items and need a low cost per unit, you want to manufacture a many as possible. If it is a limited or test market, a small amount might make sense. With offset printing and pressed discs, there are certain set up costs involved (these are large presses) so manufacturing is better suited to large commercial runs.

     

 

Custom Die Cut Cd and DVD Packaging
 
CD.DVD and USB Flash Drive Manufacturing and Packaging

cd dvd manufacturing replication custom disc packaging unique media USB flash drive manufacturer cdr dvdr bluray
eco friendly replication eco disc packaging recycled FSC fiberboard soy ink printing cork green natural organic
vintage LP distressed retro foil high end cutting edge multi disc volume sets clear substrate vinyl discs proof test disc