CD / DVD Multi-Disc Set Manufacturing

 

Disc Replication & Packaging

  • Custom, Made to Order Packaging

    Most of our packaging is made to order. We make the packaging to fit the needs of our client's job so it can hold any number of discs you would like it to, and in just about any way. Common ways to hold discs are by pockets, plastic trays, paper trays, foam tray, or in boxes. Holding literature or inserts is usually dependent on how big (how many pages ) the literature is and how many pieces. We can do inserts, cards, special retail items, and books. If you see features you like on a title, please let us now and we can incorporate those features into your spec. It generally is cheaper to use an existing die, but a new die is really quite reasonable in cost, so it is worth consideration to make it an exact match, unless you are on the strictest of budgets.

    6pp Tall Traypack DieCut Slipcase matte lamination, filmreel
    6pp Tall Traypack Die Cut Slipcase, matte lamination
     

    The exception to our custom made packaging, is plastic amaray or jewel case style cases. Those we have to buy. Usually we dress them up with slipcases.

    DVD box, amaray slipcase, double wall, with embossing
    DVD box, amaray slipcase, double wall, with embossing
     

    See our special page on plastic cases: Jewelcase and Amaray Slipcase Sets.

     
  • Minimum Quantity Order

    The minimum cost effective quantity is usually 500 units and it gets much more cost effective per unit as you get over 1000 units. Sometime 300 makes sense, but the total is usually very close to 500 qty which is not too far off of 1000 qty. In manufacturing, the per unit price goes down the more the make.

    Question - Can I buy just 10 or 100?

    Answer - Yes but your total cost would be the same as 300 - 500 as we have to make them. This is due to set up costs. Offset printing and disc manufacturing are not geared towards small runs. We have had clients who needed professional sets but only a small number of them. We can do this, but understand the price tag is about the same as a larger qty. Buying 10 or 100 will not lower your total.

    Question - Can I have packaging made unprinted?

    Answer - Yes, but #1) you would have a hard time printing them as they are assembled/glued, #2) these are made by our printer so you may not find it very cost effective.

    Suggestion - If you do want to have these made unprinted, perhaps so you can resell them, consider putting a die cut window in the front where a printed insert/booklet can serve as the customization. Or a photo (great for photographer presentation packages).

    Question- Can I have these made without discs?

    Answer - #1 We do not always take on jobs without discs, #2 It probably is not the cost effective way to go with your project - if you need recordable, we can supply printed recordables to go with it.

     
  • Exploring MultiDisc Packaging by Number of Discs

    We've done all sorts of multi-disc sets. Go to these pages for examples grouped by the number of discs they were made to hold:

    2-Disc Sets

    3-Disc Sets

    4- or 5-Disc Sets

    6- to 8-Disc Sets

    10-Disc Sets and up

    Remember that every spec is going to be different. Some packages may hold literature or have a different type of finish or paper stock than you want. Tell us what it needs to hold, and features you like as well as features you dislike, and we can build your spec together.

    atticusV1 4pp double album miniLP 2cd set booklet, 2disc, 4pp, endPocket, jacket, miniLP, NOTH
    atticusV1 4pp double album miniLP 2cd set booklet, 2disc, 4pp, endPocket, jacket, miniLP, NOTH
    kimclement3 6pp jacket slitpkt 4dvd multi disc slipcase booklet, 4disc, 6pp, booklet, jacket, slipcase, slit pocket, tall
    FlowersBeth2 8pp jacket 4cd set, 4disc, 8pp, hourglass HGTH, jacket
    Meshe4 4pp traypak 2disc glued 40pp booklet, 2disc, 4pp, booklet, companion, perfect bound, rip PIPS, traypack, uncoatedDouble CD set with 44pp perfect bound booklet glued inside, heavy stock, coated side inDouble CD set with 44pp perfect bound booklet glued inside, heavy stock, coated side in,
    marrs4 6disc tall multi 4pp traypak slipcase box set
    cinecue5 multi 5disc box set fiberboard wrap vellum sleeves
    encounters3 6disc custom box velcro wide insert booklet, 5disc, booklet, box, companion
    TED1 8disc 2pp jackets slipcase matte aqueous pantone, 2pp, 8disc, customTH, jacket, recycled, slipcase
    atticus3 6pp tall traypak 2cd slipcase matte lam spot gloss, 2disc, 6pp, booklet, diagonal pocket, Matte Lamination, rip PIPS, slipcase, spot UV, tall, traypak
    BBrucato1 5disc cross shape jacket spot matte gloss, 5disc, 10pp, jacket, Matte Lamination, rip PIPS, spot UV
    spiritwalker3 8pp gatefold megatall traypack aqueous slipcase 6disc diag booklet
    chaise2 2disc tubepocket booklet, 4pp, filmreel, tall, traypak
    oriablue4 4pp jacket glued in booklet debossing glued in disc sleeve, miniLP vintage
    karmic2 4pp doubletall slipcase emboss spot gloss slipcase tube, megatall, motivational newage 3disc
    dubconscious1 8pp traypack double CD fiberboard, 2disc
    GailSwanson4 8pp traypack double CD, 2disc
    Towncraft3 multi disc dvd traypak boxed set, 4disc, 4pp, slipcase perfect bound book
    Stranger 6pp midheight traypak multi disc diecut slipcase
    10pp 4disc traypk verisyse2, tall, traypack multi
    portfolio 2disc hub fluent1, iPhoto Edited
     
     
  • Multi Disc Packaging using Trays - Paper or Plastic

    Plastic trays (new or recycled) are great options for adding sturdiness and long to a multi disc set. It is probably the most popular option among our clients. You still are using less plastic than a full plastic case, and you have the option of using recycled paper and sometimes, recycled trays. We can build these using 5inch or 7inch height trays.

    annasui 6pp multi disc tall traypak diagonal pocket slipcase 1, 2disc, business promo
    anna sui 6pp multi disc tall traypak with diagonal pocket, in slipcase, 2 disc business promo
     

    Go to this page for lots of examples of multidisc traypaks and to see what options you have: multi-disc Tray pak packaging for cd and dvd sets

    Consider also using paper trays, 100% recycled compressed paper with cork hubs.

    natural traypak paper tray cork hub recycled
    Natural recycled paper tray, with cork hub
     

    SEE ALSO - Paper Tray Packaging

    LEO Featured Title

    JimCapobiancoLeo23 pencilLoop papertray, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack
     

    If you have a USB to hold as well, consider a foam tray. These are easily customizable to hold special retail items.

    imagecontent8 2usb evafoamtray 4pp tall traypack closeup

    SEE ALSO Featured Title Image Content

     
  • Examples of Multidisc Packaging using Pockets & Hubs

    We can create jackets to hold almost any number of discs using pockets or foam hubs.

    Kailo1 6pp megatall jacket slot pocket 3disc literature pocket matte lamination, 3disc, 6pp, booklet, hourglass HGTH, jacket, Matte Lamination, megatall, slit pocket126625,
    Kailo1 6pp megatall jacket slot pocket 3disc literature pocket matte lamination, 3disc, 6pp, booklet, hourglass HGTH, jacket, Matte Lamination, megatall, slit pocket126625,
    BBrucato1 5disc cross shape jacket spot matte gloss, 5disc, 10pp, jacket, Matte Lamination, rip PIPS, spot UV
    CheetahPrtal3 6pp Jacket 3CD
    nbpc2 tall 4pp jacket multi disc set slit pocket, multi promo
     

    See this page for options and lots of examples—multidisc jackets

    Multi-disc-jacket packaging for cd and dvd sets

     
  • Eco-Friendly Multi-Disc Sets Options: plastic free, recycled material, soy inks

    Multi-disc CD and DVD jackets are the lowest impact method of housing your discs. It uses just one sheet of board stock and nothing else—no trays to add weight and expense. Pockets can be full (with standard or custom thumbholes) or you can go with slit pockets. Slits pockets are great for getting more discs into a smaller panel.

    kimclement2 6pp jacket slitpkt 4dvd multi disc slipcase booklet, 4disc, 6pp, booklet, jacket, slipcase, slit pocket, tall
    kim Clement 6pp jacket with slit pocket, 4 dvd multi disc Set, with slipcase & booklet
     

    Eco-Friendly hub jackets are a great option when you want low impact, but need the maximum flexibility in disc placement. Plus, they look pretty cool. You can put a little foam hub in more places than you can practically put pockets, and they add only a tiny amount of additional weight to your package.

    melinameza1 6pp tall hub jacket
    melinameza1 6pp tall hub jacket
     

    Recycled paper stocks are available with a moderate amount of post consumer waste (20-30% pcw) or a higher 70-80% pcw. We can do these white coated or uncoated (matte). e also have fiberboard stock, which is unbleached, recycled material. Soy inks are available for printing as well. We have a non toxic shrinkwrap that can be used to seal it, or a sticker tab seal if preferred.

    favoriteColor3 4pp tall hub jacket fiberboard silver foil stamp, 4pp, fiberboard, foam hub, foil, jacket, recycled, tall, uncoated
    favoriteColor3 4pp tall hub jacket fiberboard silver foil stamp, 4pp, fiberboard, foam hub, foil, jacket, recycled, tall, uncoated
    favoriteColor6 4pp tall hub jacket fiberboard silver foil stamp, 4pp, fiberboard, foam hub, foil, jacket, recycled, tall, uncoated
    RileyBunn8 4pp jacket fiberboard 2disc miniLP, 2disc, 4pp, endPocket, fiberboard, recycled, uncoated
    magicmama3 6pp hub jacket fiberboard recycled booklet pocket HGTH tabseal closeup, children
    magicmama3 6pp hub jacket fiberboard recycled booklet pocket HGTH, children
    bronners3 4pp tall jacket, business promo documentary, pinch pocket, rip PIPS
    pathtoeden2 6pp tall traypack recycled uncoated
    Darien 4pp tall jacket 2
     

    Consider also using paper trays, 100% recycled compressed paper with cork hubs.

    natural traypak paper tray cork hub recycled
    Natural recycled paper tray, with cork hub
     

    SEE ALSO - Paper Tray Packaging

    LEO Featured Title

    <JimCapobiancoLeo23 pencilLoop papertray, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack
     
     
  • Step Out of Line: Cross-shaped Jackets and Traypaks...

    Who says all the discs have to be in a row? A cross or plus shape is ideal for 4-5 discs!

     
     
  • Using Multi Volumes to Split up the Discs & Slipcase Box Sets

    Sometimes too many discs in one package become unwieldy. An option you have is to split up the discs per package, and create one or more volumes. For example, in this title, the client split the volumes into two 2 disc sets, added a book, and packaged it altogether in a slipcase set.

    6disc tall multi 4pp traypak slipcase box set
    6disc tall multi 4pp traypak slipcase box set
    8disc 2pp jackets slipcase matte aqueous pantone, 2pp, 8disc, customTH, jacket, recycled, slipcase
    slipcase 2amaray set, newage multi
    multi disc dvd traypak boxed set, 4disc, 4pp, slipcase perfect bound book
     

    SEE: CD / DVD Slipcase Sets

     
  • Examples of Box Sets

    We can do all sizes and types of boxes; portfolio with velcro closes, software boxes, film reel boxes, gift boxes, custom shaped...just about anything. Disc are sometimes packaged inside with thin paper sleeves or vellum sleeves, or thicker stock jackets.

    PrettyLights2 3cd box set bookbind chipboard wrap matte lamination
    PrettyLights2 3cd box set bookbind chipboard wrap matte lamination
    PrettyLights4 3cd box set bookbind chipboard wrap matte lamination
    PrettyLights5 3cd box set bookbind chipboard wrap matte lamination
    ExpTV_ETCBOX1 5dvd box set perfect bound book velcro, 5disc, booklet, box, closure, companion, perfect bound, velcro
    ExpTV_ETCBOX2 5dvd box set perfect bound book velcro, 5disc, booklet, box, closure, companion, perfect bound, velcro
    ExpTV_ETCBOX6 5dvd box set perfect bound book velcro, 5disc, 100pp, 132pp, booklet, box, closure, companion, perfect bound, velcro126219,
    cinecue6 multi 5disc box set fiberboard wrap vellum sleeves
    cinecue4 multi 5disc box set fiberboard wrap vellum sleeves
    cinecue3 multi 5disc box set fiberboard wrap vellum sleeves
    encounters4 6disc custom box velcro wide insert booklet, 5disc, booklet, box, companion
    encounters2 6disc custom box velcro wide insert booklet, 5disc, booklet, box, companion
    encounters1 6disc custom box velcro wide insert booklet, 5disc, booklet, box, companion
     

    SEE our Multidisc CD / DVD Box Page for options and examples

     
  • Companion Books & Booklets- Saddle Stitched & Perfect-Bound

    Many multi-disc sets have an accompanying book. You need something that can stand alone. The best way to start is to size your book to match the disc packaging.

    Unlike saddle stitch, in which the entire book can be bound using a couple of staples driven through the common "saddle," Contiguous pages are gathered into "signatures," the signatures are printed, folded, then stacked together into a block, with all pages appearing in reading order.

    Perfect binding is the process used to make square-backed books using glue. Stitched binding is used when the book needs to lie flat.

    ExpTV_ETCBOX6 5dvd box set perfect bound book velcro, 5disc, 100pp, 132pp, booklet, box, closure, companion, perfect bound, velcro, , 126219,
    ExpTV_ETCBOX6 5dvd box set perfect bound book velcro, 5disc, 100pp, 132pp, booklet, box, closure, companion, perfect bound, velcro, , 126219,
    JimCapobiancoLeo30 6pp tall traypak companion perfect bound book vellum booklet slipcase cutouts matte lam spotUV gloss deboss, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack, ,
    JimCapobiancoLeo33 notebook uncoated animation flipbook, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack, ,
    JimCapobiancoLeo34 notebook uncoated animation flipbook, 6pp, booklet, companion, debossing, diecut window, double wall slipcase, fiberboard, halfcircle HCTH, Matte Lamination, perfect bound, rip PIPS, slipcase, spot UV, tall, traypack, ,
    eyeballnyc3 perfect bound book, filmreel, ,
    eyeballnyc2 perfect bound book, filmreel, ,
    Towncraft2 multi disc dvd traypak boxed set, 4disc, 4pp, slipcase perfect bound book, ,
    perfect bound book cinema, ,
     
     
  • Starting a Quote, Spec for Multi Disc Packaging & Manufacturing

    • Qty: (500 to 1000 is a typical minimum order)
    • Disc Types and Number of Discs:
    • Packaging:
      • (Height of packaging/Number and type of trays?)
      • (Number of panels? 4pp, 6pp, etc.)
    • Printing: 4C/4C including inner spines
    • Paper Stock / Finish: (white, recycled, fiberboard, coated uncoated, thickness, etc.) (matte, glossy, aqueous, lamination, etc)
    • Booklet/Book: number of pages? Stapled? (for perfect bound see further below, these have some specific details)
      • Printing:
      • Paper Stock / Finish:
    • Slipcase:
      • Type: (side-load, top load, etc.)
      • Construction and stock (ex: 18pt single wall board, double wall board, chipboard and wrap)
      • Effects: Matte lamination, spot gloss, foil stamp, emboss or deboss
    • Assembly: usually insertion of discs, booklet, etc. and shrinkwrap
    • Shipping: we will include, one address US Continental, let us know if shipping outside of Continental US

    Other things that help.... Look & Feel you are going for? Any preliminary art we can look at? Did you see titles on our site that you liked elements of?

    Don't know where to start?

    It seems like most projects are driven by the number of discs and the desired packaging height. The packaging height is often determined by whether it has booklets/books in it

    Here's a page on MultiDisc Style that might give you some more ideas.

     

 

CD and DVD replication and packaging
 
CD.DVD and USB Flash Drive Manufacturing and Packaging

cd dvd manufacturing replication custom disc packaging unique media USB flash drive manufacturer cdr dvdr bluray
eco friendly replication eco disc packaging recycled FSC fiberboard soy ink printing cork green natural organic
vintage LP distressed retro foil high end cutting edge multi disc volume sets clear substrate vinyl discs proof test disc